Product Description :
CERBACK is a ceramic backing material suitable for shipbuilding, marine facilities, plants and other steel structures and is widely used for one side welding technique such as CO2 semiautomatic welding and automatic welding.
Product Features:
CERBACK is a fine ceramic product composed of adequately mixed natural inorganic substances (kaolin, talc, alumina, magnesia etc.) that are heat-treated at high temperatures of 1,350°C to 1,400°C/ span.
Since CERBACK is heat-treated at high temperatures its shock resistance to rapid heating and cooling is excellent (coefficient of thermal expansion is 1.85-2.5×10?6 at 1,000°C) and maintains superb stability against the high temperatures. Creates good beads on the back side.
CERBACK has excellent characteristics of ceramic such as anti-acid, anti chemicals and anti-corrosion and also causes no change or reaction of steel at the time of welding.
Product Specification / Models :
CERBACK speeds production, improves worker efficiency and reduces costs. It allows one-sided welding for steel, alloys and aluminium of any thickness. The product is composed of ceramic tiles attached to aluminium tape on which specific heat-resistant adhesives are spread. Designed for one-sided welding, it produces smooth and homogeneous back beads even with high electric current. This product is designed to provide welds that are free from porosity and inclusions. The CERBACK series can be used with most types of one-sided welding including FCAW, GMAW, SAW, SEG ARC
- Heavy industries such as shipbuilding.
- Marine-plant industries have mostly employed two-sided welding that accompanies back gouging work for full penetration.
-
Fabrication Industries doing double side welding
- For Wind Mills
 |
Standard length of each backing strip is 600 mm |
Product |
Specification |
Application |
| CERBACK No. 1 |
|
- SMAW / FCAW / GAMAW
- Heavy Thickness;
|
| CERBACK No. 2 |
|
- SMAW / FCAW / GMAW
- Smaller root
- 3G / 4G position
|
| CERBACK No. 3 |
|
- GTAW / GMAW
- Suitable for narrow gap or high current
- Ship building industry
|
| CERBACK No. 4 |
|
- GTAW / GMAW
- Narrower root beads
|
| CERBACK No.5 |
|
- SMAW / FCAW / GMAW
- Space for slag to go.
- Good root bead
|
| CERBACK No. 6 |
|
- SMAW / FCAW / GMAW
- Fillet Joints
- Double "U" or "J" Joints
- Dia. =6,9,12,15,18,25mm
|
| CERBACK No. 7 |
|
- SMAW / FCAW / GMAW
- Heavy Section Thickness
|
| CERBACK No. 8 |
|
- SMAW / FCAW / GMAW
- Most widely used.
- Holes provides extra Steel wire fastening
|
| CERBACK No. 9 |
|
- SMAW / FCAW / GMAW
- Fillet Joints
- Double "V" Joints
- A = 90, B = 60 & C = 30
|
| CERBACK No. 10 |
|
This tile is specially designed to prevent back
bead droop in
Horizontal welding and can be used with MIG
welding with solid
Wire, metal core wire and can also be used with
flux core wire. |
| CERBACK No. 11 |
|
This tile is used when two plates to be
welded
are of a different
Thickness and is suitable for MIG welding with
solid wire, metal core
Wire and can also be used with flux core wire. |
| CERBACK No.12 |
|
• SMAW/ FCAW/ GMAW
• Heavy Thickness
|
| CERBACK No. 13 |
|
|
CERBACK are also available in different shapes and sizes.